Cutting plexiglass can result in splinters or shards that can pose a hazard. It’s time to follow the simple process. However, if you are intended to cut acrylic into a nonlinear fashion, then jigsaw is the right option for you. Go slowly but confidently. Another recommended choice is a really sharp hollow ground wood blade. This may not be the most precise method of making a straight cut, but it is useful in some scenarios. It moves up and down very fast to make the cut. Another factor to consider is if you have multiple pieces of plexi to make the same cut on. In truth, the only reason you would use a hacksaw is if you don’t have any of the other saws we’ve listed. Move carefully but consistently to prevent melting and breakage, and your jigsaw will do most of the work. ​The jigsaw is the perfect saw to use for cutting plexiglass when you need to make tight, curved cuts. Wear safety goggles and gloves for protection. You may freely link With a good carbide blade, one with at least 20 teeth per inch, you can easily cut through plexiglass sheets and all sorts of plastic, such as PVC piping for example. A table saw can not make curved cuts, period. At the same time, the jigsaw will have no difficulty cutting through the tape at the same time it shears off the plexiglass. When using a saw: Fit a circular saw or table saw with a fine blade with crosscut teeth to prevent chipping the piece during the cut. 14pc Jig Saw Blade Set for Cutting Wood, PVC, Plastic,+ Description 14 piece jig saw blade set for cutting wood, PVC, plastic. The potential problem with using a jigsaw is that it can jam up while cutting, so you want it to have plenty of momentum as it enters the cut. To get you started, we’ve created a guide with tips on how to cut polycarbonate sheet. Ok, lets be honest – if you have a laser cutting device, you’re probably not reading this article . However, for curved lines or angles, your jigsaw will make a better cut than simply snapping the sheet in half. Unfortunately, if your jigsaw has a “soft start” feature, it’s probably not the best tool to use to cut this type of material. The Unique tooth geometry provides fast, chip free cuts in plexiglass. Just like with a circular saw, don’t cut too fast, but keep a steady rhythm. 94 The Plexiglas® acrylic sheet lies stationary on the board while the board moves across the saw table. How to Accurately Cut Plexiglass with just a Jigsaw | SawsHub Turn on the jigsaw and slowly cut the first few centimeters of the Plexiglas. One way to prevent your plexiglass from chipping as you cut is to apply masking tape on both sides of the cut before starting. This is key because the material can melt together immediately following your jigsaw’s cut, destroying any progress that you’ve made. However, it is important to know what a jigsaw is best used for. The final buying guide we’ll leave you with is on how to find the perfect jigsaw for cutting curves and producing intricate cuts in wood, plastic, drywall, and thin sheets of metal. Plastic & Plexiglass. A jigsaw can also be used to cut through plastic and plexiglass. The key to cutting acrylic with a jigsaw is to keep the speed low. Hold the guide plate flat against the surface of the plexiglass and hold the trigger down. ​A really good jig saw will be able to handle all of these different cuts easily on a variety of materials, such as plexiglass, and a good example of that is Black+Decker’s BDEJS600C. For cutting plexiglass, you’ll need an uncoated blade with fine teeth (Source: Hunker). That’s more than six billion blades to date. However, if you have a straight cut, then the best table saw will be wonderfully accurate and efficient. Afterward, removing the masking tape is a simple and relatively clean process. Turn the jigsaw on and let it come up to speed. When you need to cut Lexan, you can essentially treat it as a sheet of plywood and cut it with any power saw you would use for that material. The jigsaw will work great, provided you follow these instructions so you don’t break the plexiglass. When cutting Plexiglas® acrylic sheet on a table saw, a cutting board should be used for cutting stacked/clamped material or making a cut not parallel to another edge (angle cut). The Unique tooth geometry provides fast, chip free cuts in plexiglass. If you buy something through a link in our posts, we may get a small share of the sale. Soft start jigsaws don’t hit full speed until they meet resistance, making them difficult to use in some precision applications. First, grab a metal ruler and a utility knife (preferably one with a brand new blade). To cut acrylic sheets with a jigsaw, you will want a jigsaw with a good range of speed control and a variable speed control will help out a little. 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